Custom Poly Mailers

Lightweight full-color film mailers with a self-seal strip that keep postage down on soft, non-fragile goods.

From 10,000 unitsMOQ
DigitalProof
On requestSample
Self-sealClosure

Request a Custom Quote

Size (L × W × H)
✓ No commitment ✓ Dieline support ✓ Reply by email

Need samples first?

Sample options on request. Cost and timing are confirmed with your quote.

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Material

Poly film with self-seal strip

Printing

Full CMYK + Pantone

Production

Confirmed with your quote

Sample

Available on request

Product Overview

Shipping soft, non-fragile goods at volume calls for lightweight film rather than paper or board, which is why online retailers print a full-color film envelope with a logo, colors and messaging directly on durable poly stock.

The thin film adds almost no weight, which holds down shipping costs on high-volume runs, and the tear-resistant, water-resistant surface keeps apparel and textiles clean from warehouse to doorstep. A self-seal strip closes each mailer fast on the pack line, suited to an apparel brand shipping hundreds of orders a day or a print shop mailing flat goods.

Best Used For

  • Apparel and soft goodsshipped direct to customers
  • High-volume ecommercewhere postage weight matters
  • Textiles, linens and flat itemsnon-fragile goods
  • Print shops and merch sellersposters and lightweight prints
Custom Poly Mailers

Why Order Custom Poly Mailers?

Bulk Order Runs

Orders start from 10,000 units, and material guidance helps you pick the right mailer.

Dieline and Artwork Support

Dieline help, artwork review and a digital proof come before production begins.

Self-Seal Closure

A peel-and-seal strip closes each mailer without tape.

Materials & Specifications

Choose material, size and print based on the product, the artwork and how it will ship.

Materials & Closure

A thin poly film keeps weight and postage low, and resists tears and water on the way to the customer.

  • Durable poly film, water-resistant and tear-resistant
  • Self-seal adhesive strip
  • Full-color CMYK across the full surface
  • Matte or gloss film
  • Custom logo and all-over pattern print

Buyer noteChoose a padded mailer if the product needs protection from knocks.

Printing Options

Print logos, slogans or all-over patterns across the whole film surface. Pick a matte film for a clean, modern look or gloss for brighter, sharper color.

  • Full-color CMYK
  • Pantone spot colors
  • Digital proof

Buyer noteArtwork is reviewed and a digital proof is approved before production.

Finishing & Options

Layout help is available if you want a print-ready design built for you.

  • Matte film
  • Gloss film
  • Self-seal strip
  • All-over pattern print

Buyer noteFilm recycling depends on local drop-off options.

How to Order Custom Poly Mailers

  1. 1 Submit a Quote Request Send dimensions, quantity and design references.
  2. 2 Receive Quote Guidance Get pricing and specification advice.
  3. 3 Send Artwork or Use Design Help Supply files, or work with our team on a dieline and revisions.
  4. 4 Approve the Digital Proof Sign off the proof and production begins.
  5. 5 Production & Delivery Timing is confirmed with your quote, and complex or high-volume orders take longer.

Ready to Order Custom Poly Mailers?

Send your size, quantity and artwork for a project-based quote, with dieline and design guidance along the way.

Get a Quote

Common Questions

Frequently Asked Questions

Answers about custom poly mailers, materials and ordering.

What is the minimum order for custom poly mailers?

Bulk orders start from 10,000 units. The final quantity can vary with size, material and print coverage, and it is confirmed in your quote.

How long does production take?

Production timing is confirmed with your quote and starts once you approve the proof. Complex or high-volume orders take longer, and shipping time depends on the destination.

What sizes are available?

Dimensions are fully custom. Include your required measurements, or the size of the product to be packed, with your quote request.

What printing options do you offer?

Full-color CMYK and Pantone spot colors are available on the outer face, with a matte or gloss surface.

How do the mailers close?

Each mailer has a self-seal peel-and-stick strip, so your team can close a parcel in seconds without tape.

Can I order a sample before placing a full order?

Yes. Samples are available on request so you can check materials, finishes, print quality and sizing before bulk production. Sample type, cost and timing are confirmed per project.

What materials are available for custom poly mailers?

Options include kraft paper, poly film and padded paper structures, with a bubble or paper cushion. The final material is confirmed against your product and print needs.

Do you provide design support?

Yes. Layout help and artwork review are part of the process. Send your logo and brand colors, our team prepares a print-ready layout, and you approve a digital proof before production starts.

Are custom poly mailers waterproof?

The film is water-resistant and tear-resistant, which protects soft goods in wet conditions during transit. Tell us about your shipping conditions and we confirm the right film.

Ready to Order Custom Poly Mailers?

Request a quote with dieline and design guidance included. Production and delivery details are confirmed with your quote.

Get a Quote