Custom Mailer Boxes
Printed mailer boxes for online orders, subscription kits, product launches and branded shipping, with FSC paper options, custom sizes and full-color print from 300 units.
Browse Mailer Boxes
Pick a mailer box style, then send your size and quantity for a quote.
Black Mailer Boxes
Custom black mailer boxes with a bold black exterior for premium branded presentation, with artwork checked before production.
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White Mailer Boxes
White mailer boxes are clean, bright mailer boxes for ecommerce shipping, subscription boxes, apparel, beauty products and branded unboxing.
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Colored Mailer Boxes
Colored mailer boxes help brands create bold shipping boxes with custom exterior colors, full-color artwork and branded unboxing for ecommerce, launches and subscription packaging.
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Corrugate Kraft Mailer
Corrugate kraft mailers use natural kraft corrugated board for ecommerce shipping, organic brands, specialty goods and branded unboxing with a recyclable, earthy look.
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Decorative Mailer Boxes
Decorative mailer boxes turn shipping packaging into a branded unboxing piece with full-coverage artwork, custom colors, inside printing and gift-ready presentation.
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Wholesale Custom Compostable Mailers
Wholesale printed corrugated mailers for ecommerce programs seeking recyclable or compostability-led material options, subject to the board specification and supporting documentation.
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Key Takeaway
Custom mailer boxes are fold-up shipping boxes that suit ecommerce orders, subscription kits, product launches and branded deliveries. They are built from kraft or white liner on E-flute or B-flute board, printed inside and out, and can take finishes such as foil, embossing or spot UV. Orders start from 300 units.
They suit subscription, DTC and online brands looking for unboxing-friendly packaging in smaller quantities. FSC paper options are available by specification, and the final material and any certification wording are confirmed against the approved board and supplier documentation.
Mailer Box Types
Mailer boxes come in several builds. Start with the one that fits how your product ships and how you want it to look when opened.
- Standard Mailer BoxesA dependable fold-up box for everyday ecommerce orders and branded shipping.
- Kraft Mailer BoxesNatural brown board for earthy, simple and eco-minded packaging.
- Colored Mailer BoxesPrinted or flood-colored exteriors that make a strong first impression.
- Book Mailer BoxesA snug folding style for books, media and other flat items.
- Subscription BoxesRepeatable boxes sized for monthly kits, refills and curated sets.
- Corrugated Mailer BoxesSturdier E-flute or B-flute builds for heavier or multi-item orders.
Key Specifications for Custom Mailer Boxes
A quick reference for what we can usually produce. Tell us about your product and we will confirm what works.
| Specification | Standard Option | Notes |
|---|---|---|
| Minimum order | From 300 units | Final MOQ may vary by size, material, print coverage and finish. |
| Sizes | Custom length, width and height | Share product dimensions and we confirm a workable structure. |
| Materials | Kraft liner, white liner, E-flute, B-flute | FSC paper options are available when specified. Final material choice depends on the board, print coverage, coating or finish, and the supplier documentation for your project. |
| Printing | CMYK, Pantone, inside and outside printing | Artwork is reviewed before proofing and production. |
| Finishes | Matte, gloss, spot UV, foil stamping, embossing | Finish availability depends on board, artwork and order scope. |
| Samples | Available on request | Sample type, cost and timing are confirmed before production. |
| Proofing | Digital proof before production | Production starts after artwork or proof approval. |
| Inserts | Optional inserts or dividers | Used when products need separation or extra presentation. |
Choosing Between Mailer Box Formats
Each format suits a different product and shipping need. Use this as a starting point when comparing options.
- Standard mailer box Best for: Ecommerce orders and branded shipping Good balance of protection and unboxing.
- Kraft mailer box Best for: Apparel, gifts and eco-positioned brands Works well with simple artwork or selective print.
- Colored mailer box Best for: Product launches and PR packages Useful when first impression matters.
- Book mailer box Best for: Books, media and flat goods Helps reduce movement in transit.
- Corrugated mailer box Best for: Heavier or multi-item packs Board grade should match product weight.
Materials & Printing Options
Board, print and finish choices in one place, so you can see how each option affects the look and strength of your box.
| Option | Use | Notes |
|---|---|---|
| Kraft liner | Natural packaging look | Better for earthy, minimal or one-color designs. |
| White liner | Bright artwork and full-color print | Better for color accuracy and detailed artwork. |
| E-flute | Standard ecommerce mailer boxes | Thin profile with a smooth print surface. |
| B-flute | Larger or heavier mailer boxes | Adds structure and crush resistance. |
| CMYK | Full-color print | Suits patterns, photos and general brand artwork. |
| Pantone | Brand color matching | Best for logos and strict brand color control. |
| Inside printing | Print on interior panels | Useful for unboxing messages, patterns and instructions. |
| Outside printing | Print on exterior panels | Carries the logo, artwork and shipping-facing branding. |
| Matte / Gloss | Surface coating choices | Controls shine, touch and basic protection. |
| Spot UV | Gloss highlight on selected areas | Emphasizes a logo or artwork detail. |
| Foil stamping | Metallic accent finish | Adds a premium logo or lid detail. |
| Embossing / Debossing | Raised or recessed texture | Adds tactile branding on lids or panels. |
Where a project calls for certified paper, FSC options can be specified up front. Sustainability wording is settled once the paper stock, its coating, the finish and the supporting supplier paperwork are confirmed, and it is not applied to every product by default.
Perfect For
- Ecommerce shipping Branded boxes for online orders.
- Subscription boxes Consistent packs for recurring shipments.
- Apparel and accessories Flat, tidy packs for garments and small goods.
- Books and media Snug boxes that limit movement in transit.
- Gift and PR boxes Presentation-led boxes for campaigns and gifting.
- Retail product launches Custom packs that support a new product debut.
How Ordering Works
- 1 Submit Your Requirements Send size, quantity and artwork.
- 2 Confirm Specifications & Pricing Confirm material, print and finish.
- 3 Approve Artwork or Sample Check the proof before production.
- 4 Production & Quality Check Boxes are made and inspected.
- 5 Shipping & Delivery Delivery is arranged per quote.
Get Your Mailer Boxes Quote Today
Continue to the inquiry form to share your mailer box needs and get a quote.
Common Questions
Frequently Asked Questions
Common questions about ordering custom mailer boxes.
What are custom mailer boxes used for?
Custom mailer boxes are branded shipping boxes used for ecommerce orders, subscription kits, gifts and PR mailings. They ship flat, fold up quickly and let you print your brand on the outside and inside.
What is the minimum order for mailer boxes?
Orders generally start from 300 units. The final minimum can vary with box size, material, print coverage and finish, so share your project details and we will confirm it in your quote.
Can I order different mailer box styles?
Yes. You can browse the styles above, such as standard, kraft, colored, book and corrugated mailer boxes. If you need more than one style, tell us in your inquiry and we will quote each one.
What materials are available?
Kraft and white liner boards in E-flute or B-flute corrugated are the common choices. We select the board grade with you based on product weight, print coverage and how the box will be shipped.
Are FSC-certified paper options available for mailer boxes?
Yes. FSC paper options can be requested for custom mailer box projects that need certified paper material. Before production we confirm the board, coating and supporting documentation with you, and any FSC wording on the box should match the material that was approved.
Can mailer boxes be printed inside and outside?
Yes. Mailer boxes can be printed on the outside, the inside or both, using CMYK or Pantone colors. Inside printing is popular for thank-you messages, patterns and unboxing instructions.
How do I choose the right mailer box size?
Measure the length, width and height of your product, including any wrapping or inserts, and send those dimensions with your quantity. We will confirm a workable inner size and structure for you.
Can I request a sample before bulk production?
Samples are available on request. The sample type, cost and timing are confirmed before production, so you can check the structure and print quality before committing to a full order.
Do you check artwork before printing?
Yes. Artwork is reviewed before proofing, and you receive a digital proof to approve. Production begins only after the artwork or proof has been approved.
Get Started with Custom Mailer Boxes
Share your size, quantity, artwork and delivery requirements, and we will confirm a custom quote.