Custom Bubble Mailers
Custom printed bubble mailers and padded mailers for ecommerce shipping, apparel, cosmetics, books, accessories and samples. Full-color print with a self-seal closure, for bulk orders from 10,000 units.
Browse Bubble Mailers Products
Choose a mailer style, then send your product size and quantity for a quote.
Custom Bubble Mailers with Self-Seal Closure
Padded shipping envelopes with a printed outer face, cushioned lining and self-seal strip, cut to your size.
Get Quote →
Custom Poly Mailers
Lightweight full-color film mailers with a self-seal strip that keep postage down on soft, non-fragile goods.
Get Quote →
Kraft Bubble Mailers
Printed kraft paper padded envelopes with a bubble lining, for branded ecommerce shipping.
Get Quote →
Poly Mailers
Printed lightweight film mailers with a self-seal strip for soft, non-fragile goods.
Get Quote →
Key Takeaway
Custom bubble mailers are padded shipping envelopes with a printed outer face, a cushioned lining and a self-seal strip that closes the pack without tape. They ship lightweight, non-fragile goods in a soft parcel instead of a box, and turn every order into a branded delivery. Bulk orders start from 10,000 units.
Size, material and print are confirmed in your quote, and artwork is checked before production. If a product can crush or leak, a corrugated mailer box may be the better choice.
Bubble Mailer Types
Padded mailers come in several builds. Start with the one that matches your product and how you want it to look.
- Custom Bubble MailersPrinted outer face with a bubble lining, cut to your size.
- Kraft Bubble MailersNatural paper exterior with a cushioned lining for an earthy look.
- Poly Bubble MailersWaterproof, lightweight film exterior with a bubble lining.
- Padded Paper MailersPaper-based cushioning in place of plastic bubbles.
- Metallic Bubble MailersReflective outer film for limited-edition dispatches and visually distinctive parcel presentation.
- Cosmetics and Electronics MailersSizes and padding planned around small, light products.
Bubble Mailer Specifications
A quick reference for what we can usually produce. Tell us about your product and we confirm what works.
| Specification | Standard Option | Notes |
|---|---|---|
| Minimum order | From 10,000 units | Final quantity may vary by size, material and print coverage. |
| Sizes | Custom width and length | Common sizes suit jewelry, cosmetics, books, apparel and larger items; share your product size for a fit. |
| Materials | Kraft paper, poly film, padded paper | Cushioning is a bubble lining or paper padding. |
| Closure | Self-seal peel-and-stick strip | Closes each mailer without tape. |
| Printing | Full-color CMYK, Pantone | Print on the outer face; artwork is checked before proofing. |
| Finishes | Matte or gloss surface | Availability depends on the material you choose. |
| Production | Confirmed with your quote | Timing depends on quantity, material and proof approval. |
| Samples | Available on request | Sample type, cost and timing are confirmed before production. |
Materials and Printing
The materials and print options we usually run for bubble mailers, with the trade-off each one carries.
| Option | Use | Notes |
|---|---|---|
| Kraft paper exterior | Natural, eco-minded ecommerce brands | Takes full-color print with a softer, earthy tone. |
| Poly film exterior | Waterproof, lightweight shipping | Bright color print; recycling depends on local film drop-off. |
| Padded paper | Plastic-free cushioning | Paper padding in place of bubbles; check local recycling rules. |
| Metallic film | Premium and seasonal shipments | Foil-look surface that stands out in transit. |
| Bubble lining | Light cushioning for soft goods | Absorbs knocks and scuffs for non-fragile items. |
| Full-color CMYK | Logos, patterns and campaign art | Printed edge to edge on the outer face. |
| Matte / gloss finish | Surface feel and shine | Matte looks muted and modern; gloss makes color pop. |
Recycling guidance depends on the material. Poly films and multi-material mailers may need special drop-off, so sustainability wording is matched to the structure you approve.
Best Used For
- Apparel and accessories Soft goods that need light cushioning.
- Cosmetics and beauty Small, light items shipped direct to customers.
- Books and stationery Flat items that need scuff protection.
- Samples and subscriptions Add-ons and monthly sends where unboxing matters.
- Small electronics Cables and accessories that need padding.
- Ecommerce shipping A lighter, cheaper parcel than a box.
How Ordering Works
- 1 Submit Your Requirements Send product size, quantity and artwork.
- 2 Confirm Specifications & Pricing Confirm material, size and print.
- 3 Approve Artwork or Sample Check the proof before production.
- 4 Production & Quality Check Mailers are made and inspected.
- 5 Shipping & Delivery Delivery is arranged per quote.
Get Your Bubble Mailers Quote Today
Continue to the inquiry form to share your mailer needs and get a quote.
Common Questions
Frequently Asked Questions
Answers about custom bubble mailers, materials, sizes and ordering.
What is the minimum order for custom bubble mailers?
Bulk orders start from 10,000 units. The final quantity can vary with size, material and print coverage, and it is confirmed in your quote.
Are bubble mailers recyclable?
It depends on the build. Poly bubble mailers are generally recycled at plastic film drop-off locations rather than curbside, while padded paper mailers use paper cushioning and can suit paper recycling. We confirm guidance for the structure you choose.
How much protection do bubble mailers provide?
They cushion against drops, scuffs and light compression, and suit items that are not extremely fragile, such as books, clothing, cosmetics, jewelry and lightweight electronics. For glass or crushable goods, use a corrugated box.
Can bubble mailers be printed in full color?
Yes. Full-color print with your logo and artwork is available on the outer face, with a matte or gloss finish depending on the material.
What sizes are available?
Sizes are custom and are cut to your product. Send your product dimensions and we confirm a mailer size that fits with room for the padding.
How do the mailers close?
Each mailer has a peel-and-seal adhesive strip, so your team can close a parcel in seconds without tape.
Can I request a sample before bulk production?
Yes. Samples are available on request so you can check the material, print and closure before bulk production. Sample type, cost and timing are confirmed per project.
Get Started with Custom Bubble Mailers
Share your product size, quantity, artwork and delivery needs, and we will confirm a custom quote.