Custom Die Cut Sleeve Boxes

A precisely cut paperboard sleeve that slides over an inner tray for a tactile reveal, from 300 units.

From 300Units MOQ
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Sample options on request. Cost and timing are confirmed with your quote.

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MOQ

From 300 units

Sample

Available on request

Production

Confirmed with your quote

Materials

FSC paper options available when specified

Product Overview

A sleeve cut to a precise outline slides over an inner tray for brands that want a tactile reveal rather than a plain lift-off lid – paperboard, printed full color to match the product and identity underneath.

A shaped window or notch cut into the die line can let the product show through before the box even opens, giving a shopper something to recognize at a glance. The two-piece slide also makes unboxing feel more deliberate without adding real assembly steps, which is why subscription and gift-set brands use it to turn a routine open into something more memorable.

Best Used For

  • Subscription and welcome kits
  • Gift sets and curated bundles
  • Cosmetics, candles and small consumer goods
  • Limited editions with a shaped cutout
Custom Die Cut Sleeve Boxes

Why Order Custom Die Cut Sleeve Boxes?

Order Minimums from 300 Units

Standard die-cut sleeves start at 300 units, so a launch or limited run stays affordable.

Design and Proof Support

A dieline, artwork review and a digital proof are handled before production.

FSC Paper Options

FSC-certified paper is available on request across the sleeve stocks.

Materials & Specifications

Choose board, print and finishing to suit the product and how the sleeve will be used.

Materials & Specifications

A firm 300-400gsm sleeve slides cleanly over a matching tray, with a shaped cutout available to frame the product itself.

  • SBS white or kraft paperboard sleeve, 300-400gsm
  • Die-cut sleeve wrap over an inner tray
  • Full-color CMYK, inside and outside
  • Optional shaped die-cut window
  • FSC paper options available when specified

Buyer noteFSC paper options are available when specified with your request.

Printing Options

Full-color CMYK on a matte or gloss base, with print available on the sleeve exterior and the tray interior for a surprise reveal.

  • Full-color CMYK
  • Pantone spot colors
  • Print inside and outside
  • White ink on kraft
  • Digital proof

Buyer noteArtwork is reviewed and a digital proof is approved before production.

Finishing Options

Soft-touch lamination adds a velvet feel, spot UV makes a logo catch the light, and foil or embossing adds a raised metallic mark. A die-cut window frames the product.

  • Matte lamination
  • Gloss lamination
  • Soft-touch coating
  • Spot UV varnish
  • Foil stamping
  • Embossing / Debossing

Buyer noteKeep heavy accents to the logo so the printed panel stays the focus.

How to Order Custom Die Cut Sleeve Boxes

  1. 1 Submit a Quote Request Send your dimensions, quantity and design references.
  2. 2 Receive Quote Guidance Get pricing and specification advice within one business day.
  3. 3 Send Artwork or Use Design Help Supply files, or work with our team on a dieline and revisions.
  4. 4 Approve the Digital Proof Sign off the proof and production begins.
  5. 5 Production & Delivery Production timing is confirmed with your quote.

Ready to Order Custom Die Cut Sleeve Boxes?

Send your size, quantity and artwork for a project-based quote, with dieline and design guidance along the way.

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Common Questions

Frequently Asked Questions

Answers about custom die cut sleeve boxes, materials, timing and ordering.

What is the minimum order for die cut sleeve boxes?

Standard die-cut sleeve boxes start from 300 units. The final minimum can vary with size, board, print coverage and finish, and it is confirmed in your quote.

How long does production take?

Production timing is confirmed with your quote and begins once you approve the proof, since it depends on quantity, structure and finish. A rush option is available on many jobs.

Can the sleeve have a shaped window?

Yes. The die-cut outline can include a shaped window or notch so the product peeks through before the box is opened, framed to suit your artwork.

What printing and finishing is available?

Full-color CMYK and Pantone, with matte, gloss or soft-touch lamination, spot UV, foil stamping and embossing or debossing.

Are the boxes FSC-certified?

FSC-certified paper is available on request, along with recyclable stocks. See the certifications and materials page for the scope of each claim.

Can I get a sample first?

Yes. Samples are available on request so you can check the board, slide fit and print quality before a full run.

Ready to Order Custom Die Cut Sleeve Boxes?

Request a quote with dieline and design guidance included. Production and delivery details are confirmed with your quote.

Get a Quote